Carbon fiber component manufacture

Our main service at Nitro Composites is manufacturing carbon fibre composite components for our clients.

  • Small, medium & large components

  • Visual/exposed carbon fibre with gloss & matt finish

  • Super lightweight parts, utilising the full strength potential of carbon fibre

  • Heavy layup parts and hybrid laminates including aramid/kevlar and core structures where ultimate strength is required

  • Vacuum resin infusion

  • Prepreg carbon fibre

  • Specialists in producing carbon fibre parts with complicated shapes & angles which others would deem too difficult

  • Prototyping and low quantity production runs

  • Large quantity production runs 

Full carbon fibre car body shell infusion for one of our clients

DESIGN & TOOLING

The design of your new carbon fibre part is crucial. Designing the part itself it only half of the story. Before tooling can begin, the process must scrutinised to ensure that no issues are met during the process of manufacturing patterns, moulds or the final part.
  • CAD design of parts & components

  • 3D scanning and reverse engineering

  • Patterns / Masters - Creating the ‘master’ part which is what your final parts will perfectly replicate in dimensions. There are different ways of creating the pattern for your component, depending on your budget and requirements.

  • Moulds - Your moulds will hugely determine the quality of your final parts. Again, there are different methods of creating your moulds, depending on a variety of factors. There are also several types of moulds used for different types of parts, from basic fibreglass moulds, high temperature carbon fibre moulds, split moulds, aluminium moulds and more.

Before embarking on your project, a member of our team will discuss with you in detail the moulding/pattern making process and what we suggest would be the best option based on your requirements.

VW Pop Top Roof Mould Production for one of our clients